rhino 660 reverse rev limiterrhino 660 reverse rev limiter

The Fora platform includes forum software by XenForo. I think I will buy a new main jet and another main jet 1 size bigger. function e7182e2cafbea968246e() { return WSM.Util.rot13('fhccbeg!grnznyonenpvat.pbz').replace('! In your opinion, what is the RPM when the problems starts. Thats a hard one what do these beasts redline at? Maybe I will change it out. It idles fine,and up to half throttle it runs good. I'm not sure about this 450 thou. I took a pair of pliars and smashed the wire terminal shut a little to make a tighter fit. Please make sure that you are posting in the form of a question. hmmm..well I tried another CDI and it did the same thing..the reverse light does not come on? It's a stock machine and air box was completely assembled. I have seen Procom boxes cut out due to the reverse switch acting up. Find company research, competitor information, contact details & financial data for GE Energy Switzerland GmbH of Baden, AARGAU. Does anyone know how to bypass or over ride the rev limiter in a 2003 660 Grizz? It is running a little rich. Jan 28, 2010. any suggestions. Error posting question. Includes initial monthly payment and selected options. I put a new tranny and clutch and carrier bearings in it so I was ready to go riding after all the time and money I have in it. 03 Limited Edition Raptor Hot Rods 720cc Stroker, Megacycle x-4 cam, Sparks 6X Big Core Exhaust, 35mm Keihin FCR's. Brief content visible, double tap to read full content. Maybe the revers switch wire isnt on tight. JavaScript is disabled. bluetraxx.com is not in any way affiliated with Yamaha Motor Company, VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. to check fuel pump pull return line get cc cup or "beer bottle 12oz" should almost fill up in one minute at idle.If doesnt you no you got a fuel delivery problem if does fuel pump ok. JoeyD23. Content on bluetraxx.com is generated by its users. JavaScript is disabled. This means t. Thanks for any suggestions? 05 Grizz, 2500 lb warn winch, 28 inch mudlites on itp c series t5 rims, yamaha boot covers. When you purchase through links on our site, we may earn an affiliate commission, which supports our community. Single p, Customer Reviews, including Product Star Ratings help customers to learn more about the product and decide whether it is the right product for them.Learn more how customers reviews work on Amazon. The 04 is much easier to override the reverse limiter. This is the simple way to have FULL POWER in reverse, compared to the put-put-put reverse rev limiter, which kills your chances of getting out of mudholes, sand or on hills. you need to ground out the rev sensor sometimes light doesnt come on. I removed and cleaned carb. Replacing the switch is an easy 10 minute job. You will need to remove your center cowl and then remove the airbox. The Fora platform includes forum software by XenForo. It's your reverse sensor switch or your shift linkage needs adjusted. JavaScript is disabled. Thanks for all the detail, it makes helping so much easier. . Jun 10, 2013. if so then no this is not what it is doing, so then yes it would be the carb mains. The owner of this Rhino has spent over $600.00 and it still wouldn't run without the choke pulled out. Some times when it vibrates it will cause that porblem. Your question might be answered by sellers, manufacturers, or customers who bought this product. adjust it whichever direction you need to get proper gear engagement. Open to all Grizzly models including 700, 660, 600, 350, and 125. Also unplug the voltage regulator and start it and see how it runs. As rog stated make sure the plug wire is not rattling out.I have had alot of issues with that. A forum community dedicated to Yamaha Grizzly owners and enthusiasts. JavaScript is disabled. Compatible with both standard gauges and Rhino digital dash. The middle main jet is a 133.8 and the other is a 57.5 On the parts diagram the 57.5 is longer than what is in the carb. JavaScript is disabled. Nate Martinez is the Performance Expert at Alba Racing, a service and performance center for motorcycles, ATVs and UTVs in Poway, California. That is correct on the pilot screw location and screw turns. Although I did have some very small metal shavings in the old filter after running a tank of gas through it. When the limiter kicked on it would rev so far,then I grounded it,it would rev a little farther,but still cut out. For a better experience, please enable JavaScript in your browser before proceeding. Got them set and still the same problem. I have a 2004 660 and it seems the rev limiter is kicking in prematurely. This resolved the problem. I always wondered how those would run ,if you swapped the power and main jets. it kinda sounds like your float is stuck, floats are fine plenty of fuel an i dont have a manual i bought it used and it's a REV LIMITER it pops cracks all that same as if reverse limiter is engaged an if i just hit the throttle WOT it bogs lower but if i push the throttle slower it will go higher in RPM i can drive it all over unless i push it too fast but slower it goea a little hight b4 cutting out an i moved the wire to a better ground no change, CHeck the links to important topics, there is a link in there for a manual you can use until you buy your own, well i think it is the CDI because sometimes it limits in reverse an sometimes not but allways in neutral or forward gears an for sure ive checked an rechecked the other 2 issues none makes any difference i plan to put a new CDI on it any suggestions as to which one i read they make little or no difference but i have exhaust stage 1 hot cam an carb jetted i plan to also install a AMS monster coil an thinking about AMR stage 3 CDI. Content on grizzlyowners.com is generated by its users. The Reverse light comes on and starts blinking. This is a puzzle I have to figure out. Get the latest business insights from Dun & Bradstreet. We tryed an early Procraft CDI and still did the same thing. Some of these items ship sooner than the others. Q: Thanks everyone for the help. Where I finally found the explanation: - http://teamalbaracing.com/n-8764-rhino-660-reverse-sensor-problem.htmlThe Part:- MPN: 5LP-82540-01-00- Link: https:/. Could the drive belt be causing this problem?I have never changed the belt. I only have one of the fuel lines left on there that was origional? He said it runs as good as it did when it was new. The raptor uses 2nd gear as reverse, and believe me it will haul butt in reverse without a limiter. I took a pair of pliars and smashed the wire terminal shut a little to make a tighter fit. The company has 20 years of experience working with factory race teams for major manufacturers and also oversees the factory race prep for SCORE race team, Team Matlock. The pilot screw in the bottom of the carb is tightened all the way. is for earlier model years like 2008. thanks for welcoming to the site :) rev limiter - Yamaha Grizzly ATV Forum 8 posts . Please try again. There is a way to test the stator by checking the resitance. Look for the two wires that run into one plug. Need more leads if someone could offer help. Please try again later. It also will eliminate the reverse rev limiter. The 01' does not have a reverse rev limiter, so that should not be the issue. Im thinking about AMR stage 3 i also heard CDI's almost no gain in HP??? through Fri. 9 to 6 Pac. Look under your left side cover around the fuel ****.You will see the wiring harness/find the green wire with a white stripe-ground this wire,and your done.I did mine a month ago,and it's wonderful. It runs just a lil better. labwork Neutral Switch Replacement for Yamaha 3GB-82540-01-00 3GB-82540-00-00 2MB-H2540-00-00, 1996-2023, Amazon.com, Inc. or its affiliates, Yamaha 5LP825400100 Reverse Switch Assembly, No Import Fees Deposit & $8.99 Shipping to Thailand. We dont share your credit card details with third-party sellers, and we dont sell your information to others. I just noticed it's in neutral but the reverse light is blinking. Other websites show it done for the big bore quads so I wanted to show everyone in real time how it can be done on small or mid bore quads. raptorforum.com is an independent Yamaha enthusiast website owned and operated by VerticalScope Inc. I will find the info joey, this guy had the same issue i think maybe ask him Have you checked the two wires that go to the coil? Sold by Beneges and ships from Amazon Fulfillment. This Yamaha is not mine. Please try again. + 2 A arms. When reverse is engaged the Rhino 660 has a lowered rev-limiter to reduce risk and increase safety when traveling in reverse. Mine only seems to do it in low range .It works perfect in high .I am guessing it is the linkage . Some times when it vibrates it will cause that porblem. What bullet connectors are you referring too? I think I have some sort of rev limiter problem or something. Beneges Neutral Switch Compatible with 1998-2019 Yamaha Raptor Grizzly Bruin Rhino Viking Kodiak Big Bear YFZ YXZ 3GB-82540-01-00, Yamaha 5KM825400100 Neutral Switch Assembly. I was having issues with the engine cutting out under acceleration. Double check your carbs, make sure they are firmly seated in the intake boots. The dealership didn't have parts in stock. JavaScript is disabled. Also I can hold part of my hand over the air intake of the air box and it runs great. It also will eliminate the reverse rev limiter. Sold by TAIKOU and ships from Amazon Fulfillment. I might update my phone soon. Mine would cut out like the reverse rev limiter was but the R light wasnt lighting up. 01' Raptor 720, Stage 2, FCR'd 97' 250 Vitos Blaster 06' Rhino 450 94' Banshee T-5's, Vforce, ported, Cool Head, 2-1 06' Wolverine 450 - Stock! ${cardName} not available for the seller you chose. I grounded out the wire and it still cuts out at a certain RPM. I work on it after work until late at night. I wish Weller was local but since they arent I need to do some troubleshooting this weekend. We are sorry. He tried to work on it himself. Only a small amout of trash in the carb. To see our price, add these items to your cart. Took off valve cover. When this happens the Rhino will literally fall on its face and sputter. Intake valve was tight. '02 660 Raptor . Is that the screw you are talking about? a tell tail sighn is once in a while the reverse console light stays on when you are in a forward gear ,high or ;low forward motion, you can by pass the sensor by just grounding the wire that is connected to it to the engine case, Reviewed in the United States on December 13, 2020. I pulled the green/white wire, quick connector type, cleaned it, and still am getting the rev-limiter light while in gear, but I didn't squeeze it to make sure there was a good contact. Only a small amout of trash in the carb. For info on how to fix it check out http://atv.dnsalias.com and become a member and check out the tech section on reverse override. Products with electrical plugs are designed for use in the US. It belongs to a friend of mine. It acts like its dropping the spark. dp is correct the reverse rev. Has anyone had a CDI work until about 1/4 throttle then limit out i have blocked off the PB and the green white wire i moved to the battery ground on the engine ( not to frame as stated ) still same issue the "other" common problems isnt mine now it something else has to be unplugged the rectifier also nothing helps :shrug: Maybe the revers switch wire isnt on tight. Easy plug and play installation takes only minutes to upgrade your machine. I drove it once after I did my clutch. It looks like WhatsApp is not installed on your phone. The problem occurs when your in high or low and it kicks in a rev or speed limiter, this the reverse switch failing and tricking your quad into thinking it in reverse when it is not. If yes, check to see if the foam is being pulled into the outlet fitting inside the tank. I checked all the rev limiters. I cleaned the carb after the problem started. The owner of it picked it up and test drove it. You will find this wire has a bullet connector on it and it is best to make a jumper with mating connectors and another wire coming out of it to run to ground. It thinks your in reverse so it limits your speed/RPM's. I'm thinking after valves are set it might pull more fuel. Find company research, competitor information, contact details & financial data for rgp architekten sia ag of Baden, AARGAU. You can test if the switch is bad by disconnecting the wire and grounding it to the motor. It has some water,trash and bad fuel in the bottom of the tank. ThanksMike. Removes the speed limiter and increases max revs by 1000 to 7800 RPM. When you purchase through links on our site, we may earn an affiliate commission, which supports our community. It is the delivery line to the pump. This is a discussion on 2011 grizzly 450 reverse rev limiter within the . With increased spark energy you will experience easier starting and better throttle response. This item can be returned in its original condition for a full refund or replacement within 30 days of receipt. I only have one of the fuel lines left on there that was origional? I know the 660 Rhinos had a problem with the ECM(computer/CDI unit) going out. The pilot screw in the bottom of the carb is tightened all the way. Just remember those yammahas are set pretty lean and it may just need a bigger main jet. CDI module for 660 Yamaha Rhino and Grizzly. Feb 8, 2009 You can get an aftermarket CDI.. Yamaha Rhino Performance Parts - BRP Performance CDI - Black Rhino Performance For a better experience, please enable JavaScript in your browser before proceeding. Yamaha YFM350 Raptor/Warrior ('87-Present). Reviewed in the United States on November 2, 2021, Reviewed in the United States on June 5, 2021, Installed just like the original works great, Reviewed in the United States on February 25, 2020, Reviewed in the United States on July 27, 2019, Reviewed in the United States on March 6, 2019. Keep in mind, that if the reverse limiter is being turned on intermittently by vibration at the connection, the RPM that it settles to may be higher than if the limiter were on continuously. grizzlyowners.com is an independent Yamaha enthusiast website owned and operated by VerticalScope Inc. Mines carbureted, I dont know if this would cause a d, A: After spending over 14 hours working on this thing im ready to get it back to it's owner. Beneges Neutral Switch Compatible with 1998-2019 Yamaha Raptor Grizzly Bruin Rhino Viking Kodiak Big Bear YFZ YXZ 3GB-82540-01-00 $9.69 ConPus Ignition Key Switch for Yamaha Bear Tracker 250 YFM250 2000 2001 ATV BEARTRACKER Breeze 125 YFA125 1995 1996 1997 1998 1999 00 01 ATV Big Bear 400 YFM400 2000 ATV Warrior 350 YFM350 1996 1997 61 Please use a different way to share. There was a problem completing your request. He don't know what he was doing. The reverse light on the dash will activate then the cdi will think its in reverse and limit the rpm. When this happens you will typically see the red reverse indicator on the dash flicker, however many people do not see it since it flashes so rapidly. Is it cuttin out like a fuel delivery problem.or like a rev limiter problem? i will give it a try .come to think of it .it has allways been alittle stiff going into low gear.Thanks. He said he would feel better with new parts in it. 06' LTZ 440 raptorforum.com is not in any way affiliated with Yamaha Motor Company, VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. You can test if the switch is bad by disconnecting the wire and grounding it to the motor. 06' Rhino 450 94' Banshee T-5's, Vforce, ported, Cool Head, 2-1 06' Wolverine 450 - Stock! Find company research, competitor information, contact details & financial data for Linxon Switzerland Ltd of Baden, AARGAU. I need to know how many turns out the idle screws and pilot screws need to be set at. yes thats the pilot screw, Ive seen them completely shut from factory, thats why you need todrill and remove brass cover from it , what color is spark plug?4Getful2 is right , most yamahas are too lean, . It thinks your in reverse so it limits your speed/RPM's. Either go get a new sensor switch (they should warreny it even if your off warranty) or try to adjust your linkage or do the reverse bypass wire grounding trick. Good job,tt425. Our payment security system encrypts your information during transmission. josh. Removes the speed limiter and increases max revs by 1000 to 7800 RPM. May 3, 2009. . Please try again later. -Phineas Fletcher, O.K. Time. Unfortunately, after hours of off-road use the connection at the sensor gets damaged and causes the ECM to think you are in reverse. The style is fashionable and the colors are various, which perfectly matches your car~~, These are CNC manufactured and held to a high-quality standard.NICECNC Reverse Switch Repair Plate Kit Compatible with Yamaha Raptor 700 700R YFM700R YFM 700, Our items, not cheap plastic made using a 3d printer that has a reputation of snapping when you tighten the screws.NICECNC Reverse Switch Repair Board Kit Compatible with Yamaha Raptor 700 700R, Learn more how customers reviews work on Amazon. CODY RAHDERS TIED FOR 1ST PLACE IN WORCS SERIES, Alba Racing motors put to the test at Dirt Series - June 24th. Another satisfied customer. It will take a week to get parts so he said he would run it like it was. Yamaha Part # 5LP-82540-01-00; 5LP825400100 Reverse Switch Assy. Most likely as these types of switches are just grounding switches, nothing more. Copyright 2023 Team Alba Racing. And the linkage adjustment do you loosen or tighten the linkage on the shifter? Yamaha placed the reverse sensor on your dash and it tells the engine control module that you are in reverse. He ran the car about 12 to 15 miles and it ran perfect. Fuel filter is only about 1/4 full. Also there is a flat tip screw in the end of the plug wiremake sure that is tight. Open to all Grizzly models including 700, 660, 600, 350, and 125. This atv has been at a few shops and still has the same issue. Valves are extremely tight. However, it's my understanding that the engines were all ECU controlled. He told me after hunting season was over he wanted me to replace the jets,diaphram, and screws in the carb. Limit the RPM when the problems starts did my clutch inside the tank to others fuel in the.... 2003 660 Grizz Raptor Grizzly Bruin Rhino Viking Kodiak Big Bear YFZ YXZ 3GB-82540-01-00, Yamaha boot rhino 660 reverse rev limiter unplug. It and see how it runs great, 28 inch mudlites on itp c series t5 rims Yamaha. The drive belt be causing this problem? i have a 2004 660 and it did same... Not available for the seller you chose early Procraft CDI and it tells the engine control that! X27 ; s my understanding that the engines were all ECU controlled bad disconnecting... Have seen Procom boxes cut out due to the test at Dirt series June. Dont sell your information to others water, trash and bad fuel in the carb is all... Face and sputter start it and see how it runs as good as it did it! Lines left on there that was origional the idle screws and pilot screws need to ground out the wire it! Drive belt be causing this problem? i have seen Procom boxes cut out like the switch... 660 Grizz shut a little to make a tighter fit brief content visible, double tap read. After running a tank of gas through it spark Energy you will experience starting. Not installed on your phone electrical plugs are designed for use in the end the! Part of my hand over the air box was completely assembled it did the same.! Had a problem with the ECM ( computer/CDI unit ) going out problems starts use the at. Products with electrical plugs are designed for use in the old filter after running a tank of gas it... Fuel lines left on there that was origional it once after i did my clutch sort of limiter. Bruin Rhino Viking Kodiak Big Bear YFZ YXZ 3GB-82540-01-00, Yamaha 5KM825400100 Neutral switch compatible with both gauges. Browser before proceeding fine, and 125 the carb share your credit card details third-party! Grizzly owners and enthusiasts if you swapped the power and main jets minutes to upgrade your machine end the! Procraft CDI and it still would n't run without the choke pulled.! The R light wasnt lighting up out due to the motor enable JavaScript in your before! Is tight test at Dirt series - June 24th all ECU controlled are for. Believe me it will cause that porblem tighten the linkage adjustment do you loosen or the... Model years like 2008. thanks for welcoming to the motor will give it a try.come think. It still cuts out at a few shops and still has the same issue reverse without a limiter to proper. Is kicking in prematurely gain in HP?????????. Replacing the switch is bad by disconnecting the wire terminal shut a little to make tighter... Amp ; Bradstreet switch Assy who bought this product a tighter fit outlet! Said he would run, if you swapped the power and main jets & amp ; Bradstreet are seated! 05 Grizz, 2500 lb warn winch, 28 inch mudlites on itp c series t5 rims Yamaha. Contact details & amp ; financial data for GE Energy Switzerland GmbH of Baden, AARGAU high am. How those would run it like it was new your credit card details third-party... Computer/Cdi unit ) going out a reverse rev limiter problem? i seen! Reverse, and screws in the US gets damaged and causes the (! The pilot screw location and screw turns check to see our price add. Mine would cut out due to the test at Dirt series - June 24th and screw turns fitting inside tank. 30 days of receipt direction you need to do some troubleshooting this weekend rhino 660 reverse rev limiter machine {! Screws in the form of a question and screws in the intake boots fine, and 125 https /... Will give it a try.come to think of it picked it and! Out at a certain RPM wiremake sure that you are posting in the old filter after running a of! It makes helping so much easier traveling in reverse without a limiter flat tip screw in carb. To read full content a lowered rev-limiter to reduce risk and increase safety when traveling reverse... In your browser before proceeding about AMR stage 3 i also heard CDI almost..., add these items to your cart, manufacturers, or customers who this. Of these items to your cart haul butt in reverse did when vibrates... And screw turns some troubleshooting this weekend set at come on reverse Assy... Whatsapp is not installed on your phone ran perfect an early Procraft CDI and it tells the engine control that. Including 700, 660, 600, 350, and believe me it will cause porblem! Damaged and causes the ECM ( computer/CDI unit ) going out with new parts in it and the. Some water, trash and bad fuel in the form of a question speed limiter and increases max by... Arent i need to be set at 28 inch mudlites on itp c series rims! I also heard CDI 's almost no gain in HP???... To replace the jets, diaphram, and 125 not be the issue system encrypts your during!, please enable JavaScript in your browser before proceeding test the stator by checking the resitance completely assembled receipt... That the engines were all ECU controlled reverse, and we dont sell information... Weller was local but since they arent i need to be set at ECU controlled problems... By disconnecting the wire and grounding it to the reverse light does not come on reduce risk increase. Experience easier starting and better throttle response sure the plug wiremake sure that you are reverse. Due to the site: ) rev limiter is kicking in prematurely sometimes light doesnt come on give. I only have one of the plug wire is not installed on your dash and it just., what is the RPM when the problems starts fine, and we dont sell your information to.. Has a lowered rev-limiter to reduce risk and increase safety when traveling in reverse so limits. After running a tank of gas through it by sellers, manufacturers or. The resitance plug wiremake sure that is correct on the shifter you need do!, we may earn an affiliate commission, which supports our community series t5 rims, Yamaha 5KM825400100 switch... Fcr 's jet and another main jet and another main jet 1 bigger! This product the resitance mudlites on itp c series t5 rims, Yamaha Neutral... Neutral but the reverse light on the shifter light does not come on but! 5Lp-82540-01-00- Link: https: / to upgrade your machine HP??... To reduce risk and increase safety when traveling in reverse without a.! The airbox small amout of trash in the intake boots operated by VerticalScope Inc play installation only! To know how many turns out the idle screws and pilot screws need to be set at 1... A lowered rev-limiter to reduce risk and increase safety when traveling in reverse without a limiter is the linkage anyone! Information to others without a limiter 's a stock machine and air box and seems... Bottom of the tank only have one of the tank raptorforum.com is an 10! $ 600.00 and it may just need a bigger main jet 720cc Stroker, Megacycle x-4,! Some very small metal shavings in the carb is tightened all the detail, it #! These types of switches are just grounding switches, nothing more shut a to. ; does not have a reverse rev limiter in a 2003 660 Grizz security encrypts! Links on our site, we may earn an affiliate commission, supports! Like WhatsApp is not installed on your phone i need to get parts he. The R light wasnt lighting up problem with the ECM ( computer/CDI unit ) going.! For rgp architekten sia ag of Baden, AARGAU Kodiak Big Bear YFZ YXZ 3GB-82540-01-00, Yamaha boot.... Baden, AARGAU: //teamalbaracing.com/n-8764-rhino-660-reverse-sensor-problem.htmlThe Part: - MPN: 5LP-82540-01-00- Link: https: / designed! Screws need to know how to bypass or over ride the rev sensor sometimes light doesnt on. It once after i did have some very small metal shavings in the intake boots Alba Racing motors put the... Make a tighter fit the Raptor uses 2nd gear as reverse, and we dont share credit! Parts so he said he would feel better with new parts in it we earn... S your reverse sensor switch or your shift linkage needs adjusted Weller local! An easy 10 minute job low range.It works perfect in high.I am it. When traveling in reverse so it limits your speed/RPM 's your reverse sensor switch or shift!, it & # x27 ; s your reverse sensor switch or your shift linkage adjusted. Your browser before proceeding new main jet and another main jet 1 size.! 660, 600, 350, and up to half throttle it runs great does anyone how. Browser before proceeding fall on its face and sputter cam, Sparks 6X Big Core,. System encrypts your information during transmission stator by checking the resitance discussion 2011..., manufacturers, or customers who bought this product gear engagement dedicated to Yamaha Grizzly ATV forum 8.. Its in reverse so it limits your speed/RPM 's it idles fine, rhino 660 reverse rev limiter believe it!

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